Label Your Cigar

About Our Cigars

The Process of our Cigars at Our Factory.

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  During this process, the tobacco leaves are constantly turned and rotated so they will ferment evenly.The fermentation process in pilones takes from 3 to 5 months.

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  Once ready, the tobacco is taken to the fabric where the leaves are carefully selected.

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  Tobacco being humidified.

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  After being humidified, the leaves are placed on grills to be opened

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  Once more, the leaves are dried in a hermetically sealed room.

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  Workers specialized in choosing and separating the leaves to be given to the tobacco master rollers.

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  The leaves are being carefully graded in stacks according to size, color and quality.

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  Tobacco leaves are moistened again to protect the fragile leaf from breaking.

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  Leaves are classified based on their color and quality of layers.

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  Workers are choosing the layers, which will be given to the rollers, along with the other tobacco blends.

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  This is where the tobacco gets hand-rolled by master rollers.

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  A roller uses various types of leaves to make a cigar.

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  First, the filler is prepared. Its texture feels light and dry.

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  Next, the binder, both banda (stemmed leaf) and capote (unstemmed leaf) is applied.

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  It´s important to have a perfect blend of the elements during the rolling process.

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  Rolled tobacco.